Smooth Size Transition Solution

Ductile iron fittings manufactured to EN 545 and ISO 2531 standards. Suitable for buried and above-ground water, sewer, and industrial pressure systems.
Product Characteristics
Ductile iron construction resists corrosion. It handles high pressure. These fittings endure impact. They last for decades. Choose from many types. Select different sizes. Pick various coatings. Get cement lining. Receive epoxy coating. Enjoy smooth surfaces. Prevent leakages effectively. Reduce friction loss. Maintain flow efficiency.
Product Features
One mold covers multiple diameters: Reduced tooling costs with socket designs that accept standard pipe spigots across the range.
360-degree gasket seal: T-type rubber ring provides full circumferential compression, eliminating point leakage risks.
Quick assembly joints: Push-on connections require no bolts or heat fusion, reducing field installation labor by up to 60 percent.
Built-in angular flexibility: Each push-on joint permits 2° to 5° deflection (size dependent), allowing natural curve laying without extra bends.
Flanged face accuracy: Bolt holes drilled to EN 1092-2 or ANSI B16.1 Class 125/150 templates for leak-free mating.
Cement lining integrity: Factory-applied ISO 4179 lining covers all interior surfaces including socket transition zones.
Key Technical Specifications
| Item | Specification |
|---|---|
| Product Type | Ductile Fittings (Bends, Tees, Reducers, Caps, Crosses) |
| Joint Options | Push-on T-type / Flanged / Spigot |
| Diameter Range | DN60 – DN1400 |
| Pressure Ratings | PN10 / PN16 / PN25 |
| Bend Degrees | 22.5° / 45° / 90° (stock), 11.25° (on request) |
| Manufacturing Standard | EN 545 / EN 598 / ISO 2531 |
Manufacturing Procedure
We melt quality iron. Add precise alloys. Create ductile iron. Use centrifugal casting. Machine accurately. Apply linings. Add coatings. Test thoroughly. Inspect meticulously.
Application
Rural water supply distribution networks
Sewer rising mains and collector lines
Industrial raw water intake piping
Firewater storage tank inlet/outlet connections
Pipe bridge and river crossing transitions
Pump station bypass loops
Materials
Casting grade: Ductile iron EN-GJS-400-15 (min tensile 420 MPa, elongation 15%)
Gasket material: EPDM (WRAS approved) / NBR for oil carryover
Internal lining: Cement mortar ISO 4179 Type T (thick) or Type M (normal)
External coating: Fusion bonded epoxy ISO 8179-2, nominal 250 microns
Flange bolting (when required): Hot-dip galvanized carbon steel or SS304

Accessories
EPDM gasket replacement kits (5-piece or 10-piece packs)
Stainless steel restraining rings for thrust restraint without concrete
Flange conversion kits (including backing rings and bolts)
Internal high-build epoxy lining (400 microns) for aggressive wastewater
External polyurethane coating for rocky trench backfill
PE heat shrink sleeves for joint corrosion protection after assembly
Cast-in lifting lugs on all fittings DN300 and above
Bar-coded or RFID identification tags for digital inventory tracking
Performance Testing
Hydrostatic shell test: 1.5 × PN for 30 seconds, no visible leakage or sweating through casting.
Seat leakage test: 1.1 × PN applied to assembled joint, zero measurable leakage across gasket.
Coating holiday detection: Full external FBE coating spark tested at 1,500 volts with zero failures.
Cement lining coverage: UV dye inspection to verify 100 percent coverage without bare spots.
Dimensional conformance: Random sampling per batch, measuring socket ID, depth, and bolt circle.
Tensile coupon test: One casting per heat tested for 420 MPa minimum tensile strength.
Service Commitment
Offer 24-month warranty
Provide technical support
Supply spare parts
Give installation guidance
Respond quickly
Solve problems
Accept feedback
Improve constantly
Why Choose Ductile Fittings
Our Ductile Fittings deliver reliability. They ensure system integrity. These products meet standards. They exceed expectations. Professionals trust Ductile Fittings. They choose quality consistently.
Final Recommendation
Install our Ductile Fittings today. Enhance your pipeline performance. Contact us immediately. Receive expert assistance.
Standards

Fitting dimensions: EN 545:2010 Annex B / ISO 2531:2009 Annex B
Socket dimensions: ISO 2531 / EN 545
Flange dimensions: EN 1092-2 Table 2 / ANSI B16.1 Class 125
Gasket specification: EN 681-1 (WA) grade
Lining application: ISO 4179
Coating application: ISO 8179-2
Factory testing: EN 12266-1 (leakage rate A)



